BHP OLYMPIC DAM CORPORATION PTY LTD

Copper SA - Smelter & Refinery Expansion (SRE)

Overview

At present studies are ongoing into an expansion of BHP's existing copper refining facilities at Olympic Dam to construct a two-stage smelter and associated refinery complex.

The proposed Smelter & Refinery Expansion (SRE) project will enable BHP to process significantly more concentrate from across its Copper SA operations. The scope will include copper concentrate import and blending facilities, additional smelting capacity, additional refining capacity and additional non-process infrastructure to support the expansion program.

Copper SA - Smelter & Refinery Expansion (SRE)

BHP OLYMPIC DAM CORPORATION PTY LTD

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SA Australia


Project Primary Contact
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Eddie Ivar
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ICN South Australia
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Project Secondary Contacts
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Alex Vojdani
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Supply Chain Manager
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+61 04 4727 7175
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Work Packages

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The design, manufacture, supply and delivery of the Blister Launder Burners, complete with all components and ancillary equipment. Including, but not limited to: - Fuel/air system, including mixer valve trains - Leak detection system, including valve trains - Burner tips - Burner tubes and flexible hoses - Type B Appliance certification under Australian Standard AS 3814 - Flame ignition system like existing - Flame detection system like existing - Burner Management System - Fuel and air valve train skids, including instrumentation and control panels - Leak detection skids - Individual burner isolation valves for both LPG and combustion air - Combustion air fans (two (2) expected with duty and standby operation), and associated fan filters and silencers - Civil & Structural, Electrical, Piping, and Instrumentation & Control requirements as outlined in the Scope of Work - All Package Management, Tagging & Labelling, Documentation, Licenses, Testing, On-Site Supervision, Spares & Special Tools, and Preservation of Equipment as required under the Scope of Work Download the attached 'scope document' for further details.

Status
Open
EOI Open Date
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EOI Close Date
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The provision of bulk earthworks services to support the SRE Project and associated infrastructure development works. This may include: - Identification, excavation, transport and disposal of contaminated materials. - Bulk cut-to-fill earthworks, excavation, embankment construction and compaction activities. - Ground improvement, subgrade preparation and soil stabilisation works. - Haulage operations associated with the movement, importation and disposal of earthworks materials. - Temporary drainage, dewatering, erosion and sediment control measures. - Survey, set-out, conformance testing, quality control and as-built documentation. Download the attached scope document for further details.

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Open
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EOI Close Date
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The clearing and preparation of existing operational areas within the Olympic Dam Mine Site to facilitate the commencement of the main construction works. The scope includes the relocation of existing mine materials and equipment, together with the preparation of designated receiving areas to accommodate the relocated assets. Existing operational areas covered by this scope include: - Administrative Facilities Yard/Office Compound - Smelter Storage Yards - Warehouse Storage Yards The scope of this package encompasses an area of approximately 14 hectares. Download the attached scope document for further details.

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Open
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- All goods and services necessary for the complete fabrication and assembly of the following pre-assembled module configurations and stick built elements: -- PAR - Pre-assembled Pipe Racks -- PAS - Pre-assembled Structures -- PAUs - Pre-assembled Units (Process Units) -- SKD - Pre-assembled Skids -- CNV - Pre-assembled Conveyors -- PAB - Pre-assembled Buildings -- Piping spools -- Structural Steel Stick Built / Loose items All pre-assembled modules are to include the supply and fabrication of steel and piping, and integration of free-issued electrical, instrumentation components, insulation, coating and fireproofing. - All required testing, pre-commissioning, turnover and load out services for the modules. - All facilities required to perform the work under the contract. - Storage, weighing, dimensional control, transport preparation, and delivery, inclusive of customs clearance of all goods produced or supplied by the Contractor. - Expected quantity of modules: 428 Download the scope document for further details.

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EOI Close Date
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The scope will include the following: The engineering, design, component procurement, manufacture, supply, delivery, installation and commissioning support of transportable 132 and 11 kV Switchrooms, with roof structure: - 1 off 132 kV OD South Substation 4, including 132 kV GIS 650 kV BIL, 2000 A, 40kA for 1 s - 1 off 11 kV OD South Substation 7, including 11 kV Internally Arc Rated Switchgear, single bus 3150 A, 40 kA for 3 s Download the attached scope document for further detail.

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The scope will include the following: The design, manufacture, supply and delivery of the Wet Gas Cleaning Plant (WGCP), complete with all components and ancillary equipment. Including, but not limited to: . Quench Towers . Radial Flow Scrubbers . Droplet Separators . Settling Cone/Tank . SO2 Stripping Tower . Gas Cooling Tower . Halide Tower . Wet Electrostatic Precipitators . Ducting, Piping and Valving . Vacuum Breaker Protection Devices . Civil & Structural, Electrical, Piping, and Instrumentation & Control requirements as outlined in the Scope of Work. . All Package Management, Tagging & Labelling, Documentation, Licenses, Testing, On-Site Supervision, Spares & Special Tools, and Preservation of Equipment as required under the Scope of Work. Please download the attached scope document for further details.

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Closed
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The scope will include the following: The design, manufacture, supply and delivery of the Stacker & Reclaimer for Bedding Plant, complete with all components and ancillary equipment. Including, but not limited to: . Bedding Plant Radial Stacker & Centre Column . Rail Mounted Radial Reclaimer . Discharge Chute, with Air Sweeps . Normal and Emergency Load-out Chute . Stacker Feed Chute and Head Chute . Sliding Gate Valves . Active Harrow, with vertically moving chain driven scrapers . Safety Guarding . Civil & Structural, Electrical, Piping, and Instrumentation & Control requirements as outlined in the Scope of Work. . All Package Management, Tagging & Labelling, Documentation, Licenses, Testing, On-Site Supervision, Spares & Special Tools, and Preservation of Equipment as required under the Scope of Work. Please download the attached scope document for further details.

Status
Closed
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This package is for the Build, Own, Operate, Maintain scope of a cryogenic separation type Oxygen Plant. Download the Scope Document for further details.

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This EOI covers: CX006 - Vertical Contract - Civils, Concrete, SMPE&I - Greenfields Area North; and CX008 - Vertical Contract - Civils, Concrete, SMPE&I - Brownfields Area South. | Each Construction Works package shall include but not be limited to: - Inclusions for: all labour, plant, and equipment to safely execute the works. - Detailed civils, concrete, all SMPE&I install. - Cranage and scaffold. - Temporary equipment and offices; and - Commissioning support. Please download the attached Scope Document for further details.

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The scope will include the following: The design, manufacture, supply and delivery of the Matte Grinding Mill, complete with all components and ancillary equipment. Including, but not limited to: . Vertical Roller Mill . Fans & Steam-Heated Air Heaters . Rejects Recycling System . Baghouse, including Housing, Filter, Collection Hopper(s), Screw Feeder(s) and Discharge Rotary Valve(s) . Interconnecting Ductwork, Dampers, Expansion Joints . Seal Air Fan . Maintenance Equipment . Civil & Structural, Electrical, Piping, and Instrumentation & Control requirements as outlined in the Scope of Work . All Package Management, Tagging & Labelling, Documentation, Licenses, Testing, On-Site Supervision, Spares & Special Tools, and Preservation of Equipment as required under the Scope of Work. Please download the attached scope document for further details.

Status
Closed
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The scope will include the design, manufacture, supply and delivery of the Anode Furnace (AF), complete with all components and ancillary equipment: - Anode Furnace Drum - Furnace Refractory - Furnace Drive System - Tuyeres and Nitrogen Valve Manifold Skids - Refractory Lined, Dilution Hood - Control System for Furnace Operation - Control System, with Integration to OD SCADA PCS - Civil & Structural, Electrical, and Instrumentation & Control requirements as outlined in the Scope of Work. - All Package Management, Tagging & Labelling, Documentation, Licenses, Testing, On-Site Supervision, Spares & Special Tools, and Preservation of Equipment as required under the Scope of Work. | Download the attached Scope Document for further details.

Status
Closed
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The scope will include the following: The design, manufacture, supply and delivery of the Anode Casting Machine, complete with all components and ancillary equipment. Including, but not limited to: Anode Casting Wheel Package . Mould Casting Wheels . Anode Casting Ladles . Cooling System . Mould Dressing System . Anode Pre-loosening System . Reject Anode Take-off Systems . Push Pin Changing System . Piping and Valving Cooling Water Package . Casting Spray Pumps . Bosh Water Pumps . Cooling Water Tower . Sump Pumps . Control System, with Integration to OD SCADA PCS . Electrical Room . Air-Conditioned Control Room General . Civil & Structural, Electrical, Piping, and Instrumentation & Control requirements as outlined in the Scope of Work. . All Package Management, Tagging & Labelling, Documentation, Licenses, Testing, On-Site Supervision, Spares & Special Tools, and Preservation of Equipment as required under the Scope of Work. Please download the attached scope document for further details.

Status
Closed
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The scope will include the following: The design, manufacture, supply and delivery of the PMR Silver Refining Cells, complete with all components and ancillary equipment. Including, but not limited to: . Casting Machine for Silver Dore Anodes . Silver Electrolyte Preparation Unit . Electrolytic Silver Moebius Cell Bank System . Silver Crystal Recovery, Washing and Drying System . Anode Scrap and Bag Mechanical Handling System . Wash System for Anode Scrap and Bags . Gold Mud Collection System and Pump . Electrolyte Circuit . Neutralisation Plant . Pumps & Feeders . Interconnecting Piping . Civil & Structural, Electrical, Piping, and Instrumentation & Control requirements as outlined in the Scope of Work. . All Package Management, Tagging & Labelling, Documentation, Licenses, Testing, On-Site Supervision, Spares & Special Tools, and Preservation of Equipment as required under the Scope of Work. Please download the attached scope document for further details.

Status
Closed
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The scope will include the following: The design, manufacture, supply and delivery of the Anode Furnace Oxy Fuel Burners, complete with all components and ancillary equipment. Including, but not limited to: . Oxy Fuel End Wall Burners, with Burner Tube, Mounting Flange, Flame Detector, Ignitor and Connections for Burner Services . Valve Train Skids . Flexible Hoses for Burner Services . Burner Management Systems . Civil & Structural, Electrical, Piping, and Instrumentation & Control requirements as outlined in the Scope of Work. . All Package Management, Tagging & Labelling, Documentation, Licenses, Testing, On-Site Supervision, Spares & Special Tools, and Preservation of Equipment as required under the Scope of Work. Please download the attached scope document for further details.

Status
Closed
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The scope will include the following: The engineering, design, component procurement, manufacture, supply, delivery, installation and commissioning support of: - 3 off liquid immersed, 132/11 kV, 27/36 MVA, YNyn0, KNAN/KNAF 10% Outdoor Power Transformer, complete with all components and ancillary equipment. Optional pricing to be provided for: - 3 off liquid immersed, 132/11 kV, 27/36 MVA, YNyn0, ONAN/ONAF 10% Outdoor Power Transformer, complete with all components and ancillary equipment. Download the attached scope document for further details.

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The scope will include the following: The engineering, design, component procurement, manufacture, supply, delivery, installation and commissioning support of: - 1 off 132kV 50 Mvar Capacitor, - 2 off 11 kV 30 Mvar STATCOM, installed within transportable room, - 8 off 11 kV 6.6 Mvar Capacitor Banks - Design of all wiring, cabling, cable ladder (including cover, where exposed to sun) and conduit to provide a complete STATCOM and PFC system - Civil & Structural, Mechanical, Fire protection and detection, Electrical, Piping and Instrumentation & Control requirements as may be required under the tendered Scope of Work. Download the attached scope document for further details.

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Closed
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Supply of Silica Sand to Olympic Dam to meet the following indicative specification: SiO2: >90% Al2O3: < 3% MgO: < 1% CaO: < 1% See attached 'scope doc' for further details.

Status
Under evaluation
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Design, fabrication, supply, delivery, construction, quality assurance, commissioning support and process guarantee for a Metallurgical Gas Acid Plant (AP) The acid plant is expected to include: - Acid export facility with acid road loading station, including transfer pumps and loading arm, which includes acid road loading, transfer pumps etc. - Transformers and electrical switchrooms - Associated Instrumentation and Control System Download attached 'scope doc' for further details.

Status
Under evaluation
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As part of the SRE project, Olympic Dam will have a surplus of Sulphuric Acid from mid-2029. BHP is looking for expressions of interest from suitably qualified suppliers to purchase or store Sulphuric Acid and invites responses to the following options: 1. Interest in purchasing the Sulphuric Acid from Olympic Dam site 2. Interest in purchasing the Sulphuric Acid transported to a different Delivery Point 3. Interest in storing the Sulphuric Acid at a location prior to sale by BHP 4. Any other options Download the attached 'scope doc' for further details.

Status
Under evaluation
EOI Open Date
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General

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Register interest to be advised of new work packages being published for this project.

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